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About the importance of Ingersoll Rand air compressor maintenance and troubleshooting guidelines

Author : Runningway

Update time : 2019-05-27 14:07:43

Regarding the inevitable failures during the maintenance and use of the Ingersoll Rand air compressor, the daily air compressor maintenance is a problem often discussed in the operation of the machine. Because of its indispensability, it is necessary to be flexible in maintenance. And all the accessories of the air compressor should pay attention to its integrity and life in the maintenance of the whole air compressor; according to the problems in the use of the air compressor, the following decomposition is done:

Judgment and troubleshooting of faults in the maintenance of Ingersoll Rand air compressors:

1. Check the air compressor filter. If there is any damaged, defective or dirty air filter, replace the damaged parts in time; check whether the air compressor intake pipe is kinked or deformed to ensure the required inner ring diameter of the intake pipe. (Recommended above 15.9 mm).

2. Check if the return pipe has excessive bending, kinking and obstacles. It is recommended that the return pipe inner diameter be (12 mm). The return line must always be lowered from the air compressor into the engine crankcase.

3. Check and measure the wear and damage of the cylinder liner and piston ring of the air compressor and the assembly condition. If the wear is serious, it should be replaced.

4. For the air cooling part of the air compressor, it is necessary to: remove the oil, soot or dirty materials accumulated on the heat sink. Replace damaged parts found; inspect damaged heat sinks and replace damaged parts. For the water cooling part of the air compressor, check the appropriate cooling pipe size (the recommended diameter of the pipe is 9.5 mm), check the coolant flow of the air compressor, and the allowable flow rate per engine adjustment speed is 5 liters in . If the coolant flow is slow, check for rust, kinks, and limiting factors accumulated in the cooling ducts and fittings.

5. Check that the water temperature cannot exceed 93 °C. Check the air valves on the air reservoir to make sure they are operating properly. It is recommended that the vehicle be equipped with an automatic exhaust valve. An air drying device for drying the air is suitably provided in front of the air reservoir.

The importance of air compressor maintenance prevention:

(1) The customer's demand for the use of the compressor can provide a safe and stable supply of air;

(2) The key factors affecting the operational stability of the compressor: the design and quality of the product; the installation and commissioning of the equipment; the daily maintenance and maintenance of the equipment;

3) How to improve the stability of the compressor through routine maintenance and maintenance. Based on the maintenance cycle of the equipment, before the failure occurs, the maintenance is performed in advance;

System maintenance is carried out by replacing the maintenance kit to reduce accidental failures; during maintenance, systematically check the plan to eliminate hidden troubles; air compressor maintenance prevention and maintenance

(1) The purpose of preventive maintenance is to prevent compressor failure from occurring; to keep the equipment operating at its optimum condition;

(2) Is preventive maintenance more costly than maintenance? Maintenance can avoid failures and reduce accidental production loss; maintenance can extend the life of the unit and main components, reduce maintenance costs; maintenance can reduce energy consumption and save costs; Will greatly reduce the user's production costs!

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