Energy saving optimization of air compressor system gas storage tank and pipeline
Views : 504
Author : Runningway
Update time : 2021-09-02 15:33:33
Energy saving of air compressors is now the main means of air compressor sales, and it is also an important means for companies to improve product competition and reduce costs. The energy saving of air compressors can be carried out from many aspects. Not only is it simply buying an energy-saving air compressor, you can also save energy from the two aspects of air storage tanks and pipelines.
1. Energy saving principle
After the compressed air is discharged from the compressor, it needs to be transported to the place of use through the air storage tank and pipeline. In the field of use, there are problems with the gas storage tanks and pipelines, such as pipeline leakage; if they are not solved in time, the energy consumption of the air compressor will increase, leading to unnecessary waste. Therefore, from the gas storage tanks and pipelines, we can also carry out energy-saving transformations to further improve the energy-saving effect.
2. Insufficient capacity of the gas storage tank
Due to the small capacity of the gas storage tank, the gas storage will also become smaller, which will cause the air compressor to be repeatedly loaded and unloaded, resulting in a large amount of energy waste. The above problems can be solved by using a large-capacity gas storage tank.
3. Too many elbows in the pipeline
The elbow in the pipeline will increase the flow resistance of the compressed air and form an additional point of work; in addition, the elbow will form a gas impact, and the local pressure will increase, so that it can continue to operate at high pressure and is easy to unload. Optimize the pipeline construction, try to avoid the use of elbows, and reduce energy consumption.
4. There is a leak in the pipeline
The air compressor system is a continuously operating whole, and various components and joints may leak air during long-term operation. Detect the various gas points of the enterprise, find the links with lower efficiency (leakage), and replace them to achieve the greatest energy saving.
5. Different types of gas
In a production line, there are different types of gas usage links: continuous gas usage, small-scale pulse gas usage, large-scale pulse gas usage, and open gas usage. Because the above-mentioned gas use links often coexist on the same pipeline, pulsed gas use equipment requires an instantaneous large gas supply. They will inevitably pull down the pipeline air pressure, resulting in insufficient air pressure in the continuous gas use link, resulting in air compressor performance The consumption has increased substantially. Therefore, a reasonable configuration is needed to deploy gas storage tanks at appropriate locations to increase local energy storage and improve local air pressure.
The road to energy saving for air compressors is promising. The air compressor system is a complete system, and air compressors, gas storage tanks, and pipelines are all part of it. In addition to the air compressor itself, the gas storage tanks and pipelines can all save energy. This requires the majority of users to pay more attention in the process of use, solve them in time, reduce waste, and achieve energy saving.
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