Nitrogen Making Solution

EPB-480N Twin-Tower Nitrogen Generator 98% Purity 480Nm³/Hr Energy-Saving PLC Control

Description

Product Overview

The EPB-480N Twin-Tower Nitrogen Generator is a high-performance, energy-efficient system designed to produce nitrogen with a purity of up to 98% and a flow rate of 480Nm³/Hr. Utilizing Pressure Swing Adsorption (PSA) technology, it ensures stable and reliable nitrogen output for a wide range of industrial applications. Equipped with a PLC control system and a 7-inch touch screen, it offers intelligent operation, real-time monitoring, and remote communication capabilities. Built with high-quality components and advanced filling techniques, this generator guarantees durability, low maintenance, and significant energy savings.


Key Features & Advantages

  • High Efficiency & Low Air Consumption
    Optimized air-to-nitrogen ratio ensures minimal compressed air usage, reducing operational costs by over 15% compared to conventional systems.

  • Advanced Control System
    Features a PLC with a 7-inch touch screen, real-time monitoring, and remote communication (Modbus/RS485). Supports remote start/stop, fault alerts, and energy-saving modes.

  • Intelligent Energy Saving
    Equipped with Variable Period (VP) Control Logic that adjusts the cycle time based on actual load, saving up to 60% energy at low flow conditions.

  • Durable & Reliable Components

    • Adsorption Towers: Built to GB150 standards with cyclone gas diffusion for even flow distribution.

    • Carbon Molecular Sieve: Made from premium phenolic resin for high separation efficiency and long life.

    • Stainless Steel Pneumatic Valves: Y-type design, maintenance-free, with a service life of over 3 million cycles.

    • Digital Sensors: Accurate flow, pressure, and purity monitoring.

  • Auto Purity Control
    Includes an automatic exhaust system that discharges non-compliant nitrogen, ensuring consistent output quality.

  • Robust Filling Process
    Uses Blizzard + Vacuum Loading + Vibration Platform technology to maximize molecular sieve density, prevent powdering, and extend service life up to 5 years without replenishment.


Technical Specifications

 
 
Parameter Value
Nitrogen Flow 480 Nm³/Hr
Nitrogen Purity 98% (Adjustable)
Nitrogen Pressure 0.1–0.7 MPa
Dew Point ≤ -40°C
Air Consumption 16.8 m³/Min
Inlet Pressure 0.6–0.8 MPa
Power Supply 1 Phase, 220V, 50Hz
Rated Power 0.2 kW
Dimensions (L×W×H) 2400×1350×2570 mm (Estimated)
Weight 3150±100 kg

Working Principle

The EPB-480N operates on the PSA principle using two adsorption towers. While one tower adsorbs oxygen and moisture from compressed air, the other regenerates through depressurization and purging. The process alternates between towers to ensure continuous nitrogen production. Advanced pressure equalization technology enhances purity and reduces air consumption.


Applications

  • Food & Beverage Packaging

  • Chemical & Pharmaceutical Industries

  • Electronics Manufacturing

  • Laser Cutting & Metal Heat Treatment

  • Oil & Gas, Fire Prevention

  • Synthetic Fiber Production


Quality Assurance

All major components, including adsorption towers, valves, and sensors, are manufactured to strict industrial standards. The system is tested for performance and durability to ensure long-term, trouble-free operation.


Optional Accessories

  • Upstream/Downstream Buffer Tanks (2.5m³/0.8MPa)

  • Desiccant Dryer or Activated Carbon Filter

  • Customized Control Solutions


Why Choose Us?

  • Proven Technology – Advanced PSA system with high stability

  • Energy Saving – VP logic reduces air and power consumption

  • Smart Control – Remote monitoring and automated operation

  • Long Service Life – Robust construction and premium materials

  • Customizable – Tailored solutions for specific needs